How to improve the production efficiency of forging heat treatment

【DHDZ】As we all know, heat treatment is an important link in the forging process, related to the hardness of forgings and other problems, so how to improve the production efficiency of heat treatment forgings?

Improve the efficiency of heat treatment production, by increasing the furnace charging quantity, reduce the labor intensity of workers, with a high degree of automation of heat treatment equipment (such as the mesh belt furnace production line, automatic line, nitride gas type, push-rod furnace hearth furnace, vibration, etc), to ensure that meet the needs of the different auto parts heat treatment (conditioning treatment, solid solution, carburizing carbon and nitrogen altogether permeability treatment, etc.). Increase the load of net belt furnace or push rod furnace, improve the production efficiency, realize the effective use of heat energy. The production efficiency can be increased by 2~3 times by increasing the amount of heating and loading of spare parts. Such parts (such as valves, feed rods, steel tapet, standard parts, bearings, piston pins, etc.) are placed in a way that takes into account the radiation tube of the mesh belt furnace arranged in the upper and lower positions, which can achieve rapid and uniform heating, and there is no problem of heating through.
Someone will ask the efficiency of heat treatment forging out, the quality will be good? There is no problem with the quality. By the way in the heat treatment processing safety requirements.

What are the safety requirements of heat treatment?
1. before the operation, we must be familiar with the heat treatment process and the equipment to be used.
2. the operation, must wear the necessary protective equipment, such as work clothes, gloves, protective glasses, etc.
3. between the heating equipment and cooling equipment, shall not be placed any hampering the operation of the articles.
4. mixed carburizing agent, sandblasting and so on in a separate room, and should be set up enough ventilation equipment.
5. equipment danger areas (such as electric furnace power leads, busbar, conductive rod and transmission mechanism, etc.), should be protected with barbed wire, fence, plate, etc.
6. All tools used in heat treatment should be placed in an orderly manner. Crack and inappropriate tools are not allowed to be used.
7. The entrances and exits of the workshop and the access roads within the workshop shall be free of obstruction. A fire extinguishing sand box shall be placed near the nozzle of the heavy oil furnace and the sprue of the gas furnace. Fire extinguishers should be placed in the workshop.
8. after heat treatment of the workpiece, do not be used to touch, so as not to cause burns.